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FD-SOI has hit Q1 with terrific momentum, both in terms of visibility into products and in press coverage. In case you missed them, here are three articles you should definitely read: FD-SOI Adoption Expands – Technology shifts direction after years of competing directly with CMOS at advanced nodes (by Ed Sperling at Semiconductor Engineering) 22FDX Shows IoT Traction at MWC 2018 (by David Lammers for GF's Foundry Files) The Future of Silicon: An Exclusive Interview with Dr. Gary Patton, CTO of GlobalFoundries (by Ian Cutress at AnandTech) But, if you don't have time to read them all right away, here are some highlights to tide you over til you do. Expanding Adoption Ed Sperling at SemiEngineering sees FD-SOI adoption “... gaining ground across a number of new markets, ranging from IoT to automotive to machine learning, and diverging sharply from its original position as a less costly alternative to finFET-based designs.” After recounting the advantages (with which ASN readers are well familiar), he notes that two things have changed in our industry. First, fewer and fewer companies can afford to design in the most advanced FinFET nodes. And second: there are enough emerging markets where power is critical, but there won't necessarily be the billions of units per chip needed to amortize exorbitant design costs. In particular, for FD-SOI adoption he cites, “...the inferencing stage of machine learning [note: that happens in “edge” devices], base-stations, IoT and IIoT, bitcoin mining, 5G, radar, and a variety of automotive applications.” (GF's Jamie Schaeffer makes the technical case in the article for NB-IoT and automotive if you want more info.) ST's Giorgio Cesana makes an interesting point about body biasing (that I hadn't hear before) re: uni-direction vs. bi-directional. Currently, he explains, body biasing is uni-directional – although you can use it now in such a way that is effectively bi-directional. However, after the 22nm node, it will become truly bi-directional, which will enable wider swings for power savings. (For those concerned about pre-mature chip aging, see the full article for explanations by experts from Soitec who explain why that's not a problem after all.) Cesana also points out that the kind of chips leveraging FD-SOI are not the kind of chips that will need to move to a new node every year. They're looking for power savings, not shrink. Sperling goes on to make an interesting observation about Intel/MobileEye and power savings vs. shrink – by all means read what he has to say about that.... In conclusion, Sperling asserts that we are now witnessing a shift in the semi supply chain essentially dovetailing with the expansion of FD-SOI adoption and its ecosystem, wherein “...as new markets open up, chipmakers are finding themselves much closer to the application than in the past.” All in all a great read – don't miss it. Products! David Lammers (who you probably know from SST) wrote about products on FD-SOI for GF's Foundry Files in 22FDX Shows IoT Traction at MWC 2018. A number of start-ups will be showing products on GF's 22FDX (FD-SOI) technology at Mobile World Congress. For example, Nanotel Technology is using 22FDX to “...reduce power consumption for its mixed-signal NB-IoT modem.” Lammers interviewed the company's CTO, Anup Savla, who explained, “We have a digital engine, a processor, designed around IoT applications, where the emphasis is on low power and low leakage. With 22FDX there are knobs that are available to turn down the power and leakage. The opportunities to do that are unparalleled, and you just don’t get that kind of opportunity from bulk CMOS.” A significant part to this design is analog – which of course really benefits from FD-SOI. [caption id="attachment_11520" align="alignleft" width="300"] Riot Micro CEO Peter Wong cites savings in power, area and TTM with 22FDX. (Courtesy: GlobalFoundries)[/caption] Riot Micro on the other hand, has designed an all-digital cellular modem for LTE Cat-M and NB-IOT. There's no DSP, and big parts of the chip can be shut down as needed to save power for long-term battery operation in the field (get more details in the full GF blog). Several major cellular carriers are on track to certify it this year, and a Middle Eastern customer plans to incorporate it into an emergency-alert system. The company's CEO, Peter Wong told Lammers, “With 22FDX, the value proposition for us is potential power and area savings.” They also leveraged the growing 22FDX IP ecosystem to accelerate TTM. Dream Chip Technologies, which as Lammers reminds us, showed their multi-core vision processor at MWC last year, says that now “...the design is providing European auto makers and Tier 1 automotive component suppliers with a platform from which they can create custom derivatives.” Verisilicon, an SOI Consortium member and a major FD-SOI champion in China will be teaming up with GF show their dual-mode connectivity solutions (which we first heard about last year). GF and VeriSilicon have a suite of IP so that customers can create single-chip, low-power wide-area (LPWA) solutions that support either LTE-M (for the US) or NB-IoT (for Asia Europe). The IP covers integrated baseband, power management, RF radio and front-end components. Lammers also cited Anubhav Gupta, GF's director of strategic marketing and business development for IoT, AI Machine Learning. He said they've got customers taking older multi-chip designs and re-creating them as single-chip solutions in 22FDX for better performance and savings in area, power and cost. Gupta noted that with body biasing in digital designs, they can operate down to 0.4V with standby leakage currents of less than one picoamp per micron. And when embedded MRAM is used in tandem with on-chip SRAM, off-chip flash can be completely eliminated. Nice! Clear Winner In a wide-ranging interview (see part 7, which focuses on FD-SOI), GF CTO Gary Patton told Anandtech's Ian Cutress that, “FinFET is a great technology for [performance at any cost], but if you're looking for something that is more in the consumer space, you need to balance performance with power and cost, you know FD-SOI is a clear winner.” Patton told Cutress that they have working 12FDX devices in NY that are already close to reaching performance targets. They'll be in risk production in early 2019. Meanwhile in 22FDX, Patton talked about the different flavors, including RF, ULP, UL leakage and mmWave, and how well suited they are for target applications especially in automotive and IoT. Elsewhere in the interview he mentioned that potential customers in the cryptocurrency mining businesses are looking at 22FDX, and that ST will be using it to do some “incredible products”. All in all – products and press – it's a really fine Q1.
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RF-SOI is in every smart phone out there, and with 5G, there are lots more applications on the horizon. If you’d like to learn more about designing in RF-SOI, there’s a great short course coming up the day before and in conjunction with the EuroSOI-ULIS Conference in Granada, Spain.The title of this short course is RFSOI: from basics to practical use of wireless technology. Program and registration details can be found here. The course runs for the full day on Sunday, 18 March 2018.The talks, which are being given by a stellar line-up of experts, include: RF SOI, fabrication, materials and eco-system - Ionut Radu Director of Advanced R D, Soitec Fundamentals of RF SOI technology - Jean-Pierre Raskin, Professor, UCL 22nm FDSOI Technology optimized for RF/mmWave Applications - David L. Harame, RF CTO Development and Enablement, GlobalFoundries RF SOI technology and components for 5G connectivity - Christine Raynaud, Program Manager (Business Development – Technology to Design), CEA-Leti Analog and RF design on SOI - Barend van Liempd, Senior Researcher, imec Techniques and tricks for RF measurements on SOI - Andrej Rumiantsev, Director RF Technologies, MPI Corporation FOSS TCAD/EDA tools for advanced SOI-device modeling - Wladek Grabinski, R D CM Manager, MOS-AK RF design flow for SOI - Ian Dennison, Design Systems Senior Group Director, Cadence The course is being organized by SOI Consortium members Incize and Soitec. BTW, this year marks the 4th joint EUROSOI – ULIS Conference. The EuroSOI Conference, which has been ongoing for decades, is well paired with the ULtimate Integration on Silicon Conference. The joint conference provides an interactive forum for scientists and engineers working in the field of SOI technology and advanced nanoscale devices. One of the key objectives is to promote collaboration and partnership between different players from academia, research and industry. As such, it covers technical topics, industry trends and updates from pertinent European programs. EuroSOI-ULIS will take place 19–21 March 2018 at the University of Granada in Spain. For information on the program and how to register, see the website. Following the conference, the papers will be available at the IEEE Xplore® digital library, and the best papers will be published in a special issue of Solid-State Electronics.
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GlobalFoundries' 45nm RF-SOI platform is qualified and ready for volume production on 300mm wafers (read the company's full press release here). It was just at the beginning of last year that GF announced the PDK availability for 45RFSOI (we covered it here). Now there are several customers engaged for this advanced RF SOI process, which is targeted for 5G mmWave front-end module (FEM) applications, including smartphones and next-generation mmWave beamforming systems in future base stations. In case you missed it, at the Consortium's Shanghai symposium GF's Mr. RF -- Peter Rabbeni -- gave a great talk on the company's RF-SOI capabilities, which are very impressive (they've shipped over 32 billion RF-SOI devices, after all). His slides from that day are available here on the SOI Consortium website. See his slide 12 for an indication of how 45RFSOI fits into the overall picture. [caption id="attachment_11482" align="alignnone" width="768"] Slide 12 from Peter Rabbeni's talk at the RF-SOI Symposium in Shanghai. (Courtesy: GlobalFoundries and the SOI Consortium).[/caption] As they explain it, next-generation systems are moving to frequencies above 24GHz, so higher performance RF silicon solutions are required to exploit the large available bandwidth in the mmWave spectrum. GF’s 45RFSOI platform is optimized for beam forming FEMs, with features that improve RF performance through combining high-frequency transistors, high-resistivity SOI substrates and ultra-thick copper wiring. Moreover, the SOI technology enables easy integration of power amplifiers, switches, LNAs, phase shifters, up/down converters and VCO/PLLs that lowers cost, size and power compared to competing technologies targeting tomorrow’s multi-gigabit-per-second communication systems, including internet broadband satellite, smartphones and 5G infrastructure. Psemi and Anokiwave are among those companies at the forefront of 45RFSOI use. Citing the drive to deliver faster, higher-quality video, and multimedia content and services Anokiwave CEO Bob Donahue said, “GF's RF SOI technology leadership and 45RFSOI platform enables Anokiwave to develop differentiated solutions designed to operate between the mmWave and sub-6GHz frequency band for high-speed wireless communications and networks.” The production line is in East Fishkill, N.Y.
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ASN asked Carlos Mazure and Giorgio Cesana, the Executive Directors of the SOI Consortium, to take a moment to share their outlook for 2018. Here’s what they had to say. First of all, we’d like to wish everybody in the SOI ecosystem a safe, happy and prosperous 2018. We just finished up a great year, and now look forward to exciting prospects in the months to come. Taking a quick look back, 2017 was marked by significant growth for RF-SOI markets, and with key product announcements for FD-SOI (accompanied by a very positive change in how it is viewed). In both domains, the foundries announced their roadmaps, so now the current sweet spots and future directions are clearly established. Let’s take a moment to consider RF-SOI. As those following wireless markets know, RF-SOI has been the basis for antenna front-end modules in all the world’s smart phones for a few years now. With 2018, we see the industry turn its attention to 5G, with sub-6GHz in priority but also addressing the mmW space. Thanks to various flavors of RF-SOI, and RF integration in FD-SOI, we’ll move into a new phase where wireless will get faster and lower power than ever before. This will be a hot topic in both the SOI Consortium symposiums around the world this year, and in articles coming your way here in ASN. Another hot topic will be exciting new products coming out on FD-SOI. Chip design and manufacturing is of course always a fairly long process, and we’ve talked about the importance of building the ecosystem over the last few years. Now, a good ecosystem is in place. The design tools are ready and validated at the fabs, and key IP is ready. Of course with time there will be more and more IP, but lack of IP is no longer a barrier to design starts. Embedded memory – eMRAM – is another subject that designers want to learn more about, so that will be part of what we’ll be covering. [caption id="attachment_11476" align="alignleft" width="247"] Photo courtesy: SOI Consortium / Adele Hars[/caption] Last year we saw a growing list of successful FD-SOI tape-outs. In 2018, these chips will be ramping in volume. So this year, we look at products. We’ll be inviting those companies that are ramping in silicon to present their chips at the various symposia we organize around the world: Silicon Valley in the spring, Tokyo in the summer, China in the fall. Our symposia will again be accompanied by tutorial days, which have been very popular and successful. In this year’s tutorials there will be a particular focus on RF, analog and mixed-signal design, and they’ll dive deeper into how to use back biasing techniques for further boosting performance and lowering power. So we’re at the beginning of what should be a very exciting year. We’d like to take a moment to thank all the member companies in the SOI Consortium for their enthusiastic support. And we look forward to welcoming new members over the course of this year. With warm regards, Giorgio Cesana and Carlos Mazure Executive Directors of the SOI Consortium
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EDA companies Cadence, Synopsys and Silvaco all gave excellent presentations at the SOI Consortium forums in Nanjing and Shanghai.Here's a recap of what the Cadence folks said. (I'll cover the Synopsys and Silvaco presentations in my next posts.)Design WinsAt the Shanghai FD-SOI Forum. Dr. Qui Wang, VP Chief of Staff, talked about FD-SOI Foundry Enablement: From Concept to Mass Production. Cadence, he reminded the packed ballroom, is not just EDA, but also system design enablement targeting verticals. “We’re ready!” he stated.In the last three years, they’ve done a lot of work on FD-SOI, he said, even working with ARM, GF and Dream Chip on the demo board as a reference design for automotive or vision applications, to show real data to their customers. It uses a quad implementation of the configurable Tensilica Vision P6 core.To simplify back biasing for the library folks, they worked with the foundries to create interpolations. And as Cadence is traditionally strong in RF/mixed-signal, there’s a new back-biasing tool to simplify board-chip communications, and make the bridge between power and thermal analysis.Cadence Has It All Jonathon Smith, Director of Strategic Alliances at Cadence, presented Enabling an Interconnected Digital World -- Cadence EDA IP Update at the Nanjing SOI summit. As he explained, his job is to ensure that design customers can use Cadence tools effectively, not just with Cadence IP, but also with 3rd party IP for the foundry nodes.He pointed out that the numbers for IoT predictions vary widely, and that industrial IoT (IIoT) will probably account for about 10% of the market. What is sure is that it will contain a large mixed-signal component (RF/digital/analog) and complex packaging.His customers want to know how fast and easy it is to work in FD-SOI. “Cadence custom and digital tools are ready for FD-SOI,” he said. They have the PDKs and tech files, and the EDA tools are enabled. The reference flows (both digital and custom analog) are tested and ready (Cadence customers who use p-cells and RF look especially for a good mixed-signal flow). [caption id="attachment_11432" align="alignnone" width="768"] EDA requirements for FD-SOI are complete. (Courtesy: Cadence SOI Consortium)[/caption] Customers also ask for proof points, and want to know the number of tape-outs they’ve done, performance benchmarks for working silicon and proven IP: this is what gives designers confidence, he said. Examples like Dream Chip’s Computer Vision Processor Chip Design for automotive ADAS CNN applications in 22nm FD-SOI (which they announced at Mobile World Congress in 2017 – see the press release here) have really helped build confidence further, he observed. (In case you missed it, DreamChip presented at the Silicon Valley SOI event in April 2017 – you can get that presentation here.)Cadence sees SOI as a driving force in IoT markets. They’ve also had some big digital wins recently, he added, and have made some major announcements with the foundries.For example, in September, they announced that their set of Design for Manufacturing (DFM) tools (signoff solutions) are now qualified on Samsung’s 28nm FD-SOI. This enables customers to create complex, advanced-node designs for the automotive, mobile, IoT, high-performance compute (HPC) and consumer markets (read the press release here). The Samsung Foundry's PDKs for 28nm FD-SOI are available for download now and incorporate the Cadence Litho Physical Analyzer (LPA), Physical Verification System (PVS) and Cadence CMP Predictor (CCP). In addition to signoff quality, the Cadence DFM tools offer an integration with the Virtuoso® platform and the Innovus™ Implementation System, providing designers with automated fixing capabilities and overall ease of use.And in October, Cadence announced that its digital and signoff flow, from synthesis to timing and power analysis, supports body-bias interpolation for GlobalFoundries 22FDX™ (read the press release here). The Cadence® tools enable advanced-node customers across a variety of vertical markets—including automotive, mobile, IoT and consumer applications—to use GF’s FD-SOI architecture to optimize power, performance and area (PPA).Cadence tools for ST’s 28nm FD-SOI foundry process were ready in 2016, btw – there’s a nice video testimonial from ST on power signoff, for example, which you can see here.
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Big News: Samsung has officially revealed that their next FD-SOI node is 18nm. The announcement was made at the recent Samsung Foundry Forum, which showcased a number of new technologies that the company says will help enable the development of new devices connecting consumers in entirely new ways. (You can read the full press release here.) Samsung also announced new features for its 28nm FD-SOI offering, which is called 28FDS. Noting that it is well suited for IoT applications, Samsung said it will gradually expand its 28FDS technology into a broader platform offering by incorporating RF and eMRAM(embedded Magnetic RAM) options. 18FDS is the next generation node on Samsung’s FD-SOI roadmap with enhanced PPA (Power/Performance/Area). [caption id="attachment_10762" align="alignnone" width="705"] Kinam Kim, President of Samsung Electronics’ Semiconductor Business, introduces the company’s newest foundry process technologies and solutions. (Courtesy: Samsung)[/caption] The FD-SOI news was part of an announcement covering Samsung's newest process technology roadmap. “The ubiquitous nature of smart, connected machines and everyday consumer devices signals the beginning of the next industrial revolution,” said Jong Shik Yoon, Executive Vice President of the Foundry Business at Samsung Electronics. “To successfully compete in today’s fast-paced business environment, our customers need a foundry partner with a comprehensive roadmap at the advanced process nodes to achieve their business goals and objectives.”
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They're calling it, “The most advanced, lowest power-consuming GPU-enabled MPU on the market.” It's NXP's new i.MX 7ULP general-purpose processor, and it's on 28nm FD-SOI. They've got a nifty video summing it all up – you can watch it here. [caption id="attachment_10388" align="alignleft" width="300"] NXP is first to market with a general-purpose processor on FD-SOI: the i.MX 7ULP. It's got both ultra-low power consumption and rich graphics for battery powered applications. (Courtesy: NXP)[/caption] With the i.MX 7ULP, NXP is first to market with an FD-SOI applications processor offering the industry’s lowest power consumption. The debut was made at the recent Embedded World Conference in Nuremberg, Germany, and it made a big splash in media across the globe. (Read the full press release here.) In deep sleep mode, it boasts power consumption of just 15 uW or less: 17 times less than previous (and highly successful) low power i.MX 7 devices. Dynamic power efficiency is improved by 50 percent on the real-time domain.The i.MX 7ULP applications processor family is currently sampling to select customers. Broader availability of pre-production samples is scheduled for Q3 2017.Hello, IoT!The high-performance, low-power solution is optimized for customers developing applications that spend a significant amount of time in standby mode with short bursts of performance-intense activity that require exceptional graphics processing. Sounds like IoT – and indeed it is, and more.With the i.MX 7ULP, NXP's targeting wearables, portable healthcare, smart home controls, gaming accessories, building automation, general embedded control and IoT edge solutions. Bottom line: it's designed to enable ultra-low-power and secure, portable applications – especially those demanding long battery life. (Read the current fact sheet here.)The detailsThe i.MX 7ULP features an advanced implementation of the ARM® Cortex®-A7 core, the ARM Cortex-M4 core, as well as a 3D and 2D Graphic Processing Units (GPUs). It's got a 32-bit LPDDR2/LPDDR3 memory interface and a number of other interfaces for connecting peripherals, such as WLAN, Bluetooth, GPS, displays, and camera sensors. [caption id="attachment_10387" align="alignnone" width="834"] (Courtesy: NXP)[/caption] NXP says this new design, based on FD-SOI’s lower voltage capability, enables rich user experience through extremely power-efficient graphics acceleration, a fundamental requirement in many of today’s consumer and industrial battery-operated devices that incorporate robust graphic interfaces. Further enablement includes rich Linux or Android ecosystem with the real-time capability supported by FreeRTOS.Leveraging body biasing and moreNXP credits the design’s extreme low leakage and operating voltage (Vdd) scalability to that FD-SOI specialty: reverse and forward body biasing (RBB/FBB) of the transistors, and its smart power system architecture.In presenting the new i.MX 7ULP to the tech press, the company highlighted the following FD-SOI design advantages: Large dynamic gate and body biasing voltage range Domain and subsystem optimization with custom standard cell library with mixed voltages Low quiescent current (Iq) bias generators Enhanced ADC performance with unique FD-SOI attributes Fail Safe I/O for simplified low power system design To that, add a note about security. As the chip's fact sheet says, “The processors deliver hardware-enabled security features that enable secure e-commerce, digital rights management (DRM), information encryption secure boot, and tamper detection.” Those are just the sort of things that demand the bursts of high performance that dynamic forward body biasing delivers where and when it's needed.Samsung fabs, Verisilicon adds IPTwo other SOI Consortium members – Samsung and Verisilicon – are particularly pleased with NXP's results.“We are excited that NXP is the first to bring the benefits of FD-SOI (28FDS) technology to the general purpose market,” says Ryan Lee, VP of the Foundry Marketing Team at Samsung Electronics. “28FDS technology will satisfy a growing and critical need for ultra low power designs that require power-performance at very low voltages. We plan to evolve 28FDS technology to a differentiated low-power single platform by implementing RF and embedded Non-Volatile Memory (eNVM) solution for our customers’ success.”NXP’s processor design enables robust low power graphics for the IoT and wearable markets through two graphic processor units (GPU) from Vivante: the GC7000 NanoUltra 3D GPU with a low power single shader, and the GC320 Composition Processing Core (CPC) for 2D graphics. The 3D GPU plays a critical role in enabling rich 3D based user interfaces, while the CPC can accelerate both rich 3D and simpler 2D user interfaces. Processors based on the combination of the two GPUs enable efficient display systems which offload and significantly reduce system resources, in turn providing rich user interfaces at low power levels to extend the battery life of devices.“Our 3D GPU is a result of a joint collaboration between Vivante and NXP to deliver industry-leading 3D capabilities with the lowest power consumption,” said Wei-Jin Dai CEO at Vivante Corporation and Chief Strategy Officer and GM of the IP Division at Verisilicon. “The power savings from using the right GPU in an ultra low power processor is one of the major attributes and advantages of the architecture.”So, now shall we dig in a little deeper into the “why FD-SOI” question? Read on in Part 2 of this article.-- By Adele Hars, ASN Editor-in-Chief
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