TowerJazz

It should really be called SOI photonics – not just silicon photonics, quipped Soitec CTO Christophe Maleville at the SOI Consortium Japan event last fall. You’ve got to have SOI for the waveguides. There are megatrends driving significant growth in photonics – and they were all covered at the event. This is the final post in our coverage of the SOI Consortium’s Japan event (thank you for your patience!). It covers the photonics-related presentations by Soitec, Leti, Cisco/Luxtera, GlobalFoundries, Cadence and TowerJazz. Most of these presentations are now posted on the SOI Consortium website – you can access them if your organization is a member of the consortium. By way of reminder, the Japan SOI Symposium was a great success, with both days well attended. In case you missed our previous posts about the event, you’ll want to go back and read them, too. The first post covered the 5G/RF-SOI presentations by ST, Toshiba, Incize, GF, Silvaco and Sitri – you can read it here. The second post on the event covered eight very informative presentations on SOI in IoT and automotive by NXP, Dolphin Design, Leti, Silvaco, Arm, I-fuse and Secure-IC – you can read that here. Note that you can click on any of the illustrations to see enlarged versions. And now without further ado, here are the summaries of the photonics presentations. SOI Enabling Photonics – Ecosystem and Market Outlook – by Aziz Alami-Idrissi, GM Specialty SOI, Soitec. [caption id="attachment_28773" align="alignleft" width="233"] (Courtesy: Soitec SOI Consortium)[/caption] The megatrends in SOI photonics are: 5G (for more bandwidth, HPC, edge quantum computing), data centers (for high data rate transceivers and high-switch bandwidth), sensors (lidar, gas/chemical and gyroscopes) and biosensors (especially for medical). These are driving big changes: the 44% CAGR means the market is growing from a current TAM of about 500M$ to over 4B$ in 2025. One thing that’s really interesting is the expansion of the photonics market into these new fields in the next few years. While in 2019 90% of the photonics market served data center applications (the other 10% is for long haul), in 2025 optical I/O’s will account for over a third of the photonics market TAM. The other applications making an impact include AI, quantum, lidar (which will move into high-volume manufacturing in 2024) and medical sensors (hitting high-volume in 2023). For its part, Soitec is strengthening its portfolio with 8” and 12” large product coverage, new product sampling engaged, and extended features including newer engineered layers and RF immunity. Advanced Silicon Photonic Solutions Leverage SOI Technology – Eleonore Hardy, Business Development Manager, Silicon Photonics, CEA-Leti [caption id="attachment_28769" align="alignright" width="358"] (Courtesy: Leti SOI Consortium)[/caption] Leti helps companies make photonics products they can bring to volume foundries, explained Hardy. (btw, they’re presenting 21 (!) papers – including 5 invited – at PhotonicsWest 2020. Read about that here). You want to do integrated photonics to bring down costs, reduce power consumption, and scale (for higher volumes and reduced footprint). There are essentially three substrate choices: InP, SiN or SOI. SOI uses CMOS processes, so it’s low-cost and can be used in high-density photonic integrated circuits. What about the laser? Leti has developed III-V on silicon bonding, so you can have the laser on 4” III-V with a 300mm CMOS process (this is what Intel’s doing). They’re moving to 300mm wafers, 3D and advanced packaging. While communications is the big application realm, Leti is also applying photonics in automotive, medical, environment and computing. In the computing realm she gave the example of the European QuantERA SQUARE (Silicon Photonics for Quantum Fibre Networks) project for which Leti is doing the quantum emitter for absolute security and computing, wherein the transceiver/receiver for quantum cryptography integrates a hybrid III-V on silicon pump laser. Other examples of their work include miniature, low-cost and agile lidar for automotive and industrial applications (they’re working on a beam-steering emitter for an optical phased array). GlobalFoundries Silicon Photonics Solutions for Wired Infrastructure – Anthony Yu, VP, GF [caption id="attachment_28770" align="alignleft" width="684"] (Courtesy: GlobalFoundries SOI Consortium)[/caption] GF is giving their photonics business a big push. Optical interconnects are the future, said Yu, so they’re putting a lot of money into it. With data streaming multiplying by 3x/year and a current foundry TAM of $63 billion, the opportunity is huge. Fab 10 in Fishkill runs their 90WG process on 300mm wafers. A new process, 45CLO (also on 300mm) for O and C bands is going into the Malta fab. A big focus here are optical transceivers that convert RF signals to light. They see RF on SOI in a monolithic solution is needed to serve 100Gbs applications. They’re also moving to co-packaging optics: the packing technology will surround it with photonic chiplets. Customers have indicated that pulling the signals off the chips is limited by power, so they’ve worked hard on the fiber attach with MEMS and packaging technology for co-packaging. GF relies on substrate providers for high-quality SOI, and they have a world-class development team, he concluded. Integrated Electro-Photonics Design Platform – A multi-physics, multi-fabrics system design solution – Scott Li, Sr. AE Manager of Custom IC Platform, Cadence [caption id="attachment_28771" align="alignright" width="374"] (Courtesy: Cadence SOI Consortium)[/caption] This talk focused on photonics design challenges and solutions – including the CurvyCore™-based PDK for waveguide creation modal properties calculation that Cadence will soon be announcing. It’s a math-based engine that generates complex curvy shapes to support photonics. The first design challenges, said Li, are at the circuit level: how to do the schematics. The detailing tools, timesteps management and circuit simulation need to give the user the best performance. Cadence is working in close collaboration with a company called Lumericable on this. The next set of design challenges come at layout – especially generating curvilinear layout for any shape so that there are no gaps in connections. This is where CurvyCore comes in, fully automating layout and making it easy to modify. This includes place route, DRC and LVS for curvy shapes. The final challenge is at the system level. There is work to do here, but Cadence is collaborating closely on solutions with key partners. The ultimate goal is for photonics layout and editing to be available with all the features designers get in electronics editing. Silicon Photonics for High Volume and High Performance Optical Interconnects Applications – Thierry Pinguet, Technical Leader Engineering, Cisco /Luxtera [caption id="attachment_28772" align="alignleft" width="396"] (Courtesy: Cisco/Luxtera SOI Consortium)[/caption] Over the last decade there’s been steady growth in optical high speed interconnect solutions, mainly driven by HPC, enterprise, and especially the hyperscale datacenter. The largest volumes are for intra datacenter interconnect (between servers). Now mobile applications for backhaul are also driving volume for high speed optical interconnect for 5G network implementation. ASICs and photonics are getting closer as the industry moves to put them in the same package. But everybody does silicon photonics differently (even within Cisco). Luxtera tries to use the same infrastructure as electronics, but patterning is still a challenge: it’s not 90o “Manhattan” style. The wafers are no problem – they work with leading wafer suppliers like Soitec and SEH. They have explored a “double SOI” substrate (like a mirror), which showed large insertion loss improvements in grating couplers . For the electronics and the laser (MEMS), they do a micropackage, although at one point they also did monolithic integration. For better performance, they’re moving to TSVs. A hot topic is ASIC and photonics co-packaging. You can use optical tiles, but then the light is remote, like a power supply. No matter how you do it, though, the bottom line is that silicon photonics is the only way forward for the data center. PH18: World’s First Open Commercial Silicon Photonics Process and PDK from TowerJazz – Masanobu Kumazaki, Engineer, TowerJazz. This presentation was given in Japanese without translation into English, and is not available on the consortium website. But the slides showed at the event indicated that their PH18 is the world’s first open commercial silicon photonics offering. For optical transceiver components, silicon photonics provides another opportunity for a specialty foundry. It is a high-growth market. The TowerJazz offering is 220nm SOI, and uses standard EDA tools from Synopsys, Cadence and Mentor for design flow.

The SOI Consortium’s China 2019 event ran for two days, and it’s taken four (!) posts to cover all the presentations. In this final post we cover the afternoon RF-SOI sessions, which were dedicated to the China RF-SOI ecosystem and the RF value chain. In case you missed them, our previous posts recapped: 1. major keynotes from both the FD-SOI and RF-SOI days; 2. the FD-SOI presentations; 3. the morning sessions of the RF-SOI day; and 4. (this post) the RF-SOI day afternoon sessions. As we noted in Part 1 of our RF-SOI coverage, there were over 500 attendees for the RF-SOI day. And impressively, the room was still packed right through to the very end of the afternoon. Read on! SESSION 2: CHINA RF-SOI ECOSYSTEMSuzhou HunterSun Electronics: Super Opportunity for Integrated RFFE (“Jacky” Yujun Ding, COO)This talk had two parts. First, how is 5G changing the world, and second, what are the RFFE opportunities? He cited IHS data indicating that 5G will create tens of millions of jobs. New products include NB IoT, cellular V2X, as well as traditional PC/tablets and smart phones. But you still need to cover 2/3/4G with 5G. Major growth will happen in 2025-27. In terms of opportunities for RFFE, you've currently got 550mm2 going for $8; in 5G, you'll need 600mm2, but it will cost $16. You need RFSOI for filters and antenna switches, which are in high demand. Parts of the supply chain have no China players. Revenue for BAW is higher than SAW, but there's more SAW. He sees the industry moving heavily into integrated FEM (versus chip-on-board). He finished by itemizing different parts of the RFFE, indicating where the opportunities are (citing some data from Yole), with a special emphasis on integrated products for Chinese companies, with continued investor confidence. SmarterMicro: RF-SOI: Key Technology of Smart Connection (Yangyang Pen, Director) RF-SOI is an enabler of smart connections. However he sees GaAs as better for power, so SmarterMicro has a solution combining RF-SOI and GaAs. They've developed the world's first mMTC RFFE for high-performance upgrades on a single die and software reconfigurable. He notes that for IoT, lifetimes will be longer than 10 years, and that terminals are becoming more powerful. CanaanTek: Critical SOI CMOS Blocks in the 5G NR Sub-6GHz RF Front-End Architectures (Wayne Ni, CTO Board Chairman) CanaanTek is a fabless company working in consumer markets, with switches, tuners and LNAs in SOI-CMOS. He wants to capture 10% of the market with a focus on sub-6. The antenna/tuner is a must, and they've developed solutions for switches here. The figure of merit is RonCoff. He showed a product roadmap on SOI-CMOS. Xpeedic: Innovative EDA Solutions to Enable Differentiated RF-SOI Designs (Feng Ling, CEO)RF-SOI is growing, but there are still design challenges in process, models, filters and packaging. To design a good front end, you need better models and filters. People think passives are easy, but you need accurate models here. Xpeedic has developed design flows that include the effects of packaging early in design. Their products include IRIS, iModeler and Metis (for packaging). They've also introduced substrate modeling in partnership with CWS in France. The product is called SiPEX: it can address linearity in switch or PA designs. You need accurate substrate models to do this. Customers indicate they're seeing big improvements as well as reductions of 25% in chip area. IDP filters is another place they're working, to provide RF filters to fabless IC or module companies. No single filter technology can fit all the needs – IDP is one of them, so they have a broad portfolio of IDP filter technologies. He closed by saying that especially in China, the SOI ecosystem is really growing. SESSION 3: RF VALUE CHAINTowerJazz: Specialized RFSOI Foundry Technology to Support Rapid New Product Development (Paul Hurwitz, Director of RF Technology Development)This presentation gave a full overview of what TowerJazz offers in terms of RF-SOI foundry services with its fabs in Isreal, the US and Japan. What's new in 2019 is a diversifying of 200mm and 300mm. 200mm is best for power handling (for infrastructure/basestation antenna tuners and switch power handling, for example). 300mm is best for SW and LNA integration and higher digital densities. They've got new SOI models for the latest technology generations, and physics-based modeling of RF breakdown for accuracy. With more die being flipped, they needed new substrate modeling. For LNA and switch integration in 300mm, they invested in RF modeling. They also have an in-house MPW (multi-project wafer) program. He noted that customers in China are moving quickly in response to their customer requirements. Okmetic: Tailored Silicon Substrates for RF Applications (Atte Haapalinna, CTO)Okmetic Oy is a niche player in the substrate materials market, with specialties in sensors and MEMS, where they are the market leader. Now part of China’s NSIG group, they are expanding their manufacturing facility in Finland. In this presentation, their CTO talked about their current offerings as well as what they have under development. They do 150-200mm wafers, with a special emphasis on thick SOI. In terms of silicon substrates for RF, ultra-high resistivity is key. Their wafers are also used in IDP – integrated passive devices – for RF and acoustic filters. They are continually improving their high resistivity Magnetic Czochralski (MCz) silicon wafers, and are developing substrates for RF passives for automotive V2X. For RF beyond 6 GHz, they are looking at customized high resistivity silicon wafers for mmWave with researchers and customers. For sensors, they do SOI wafers with built-in cavities. Incize: RF SOI Ecosystem – History Challenges (Mostafa Emam, CEO)The world is exceeding expectations in terms of data usage. While the CAGR for devices is 27%, for data it’s 46%. Therefore each device needs to be faster and more power efficient. Incize recognizes RF as an art, with each piece hand crafted. But artists need to see the whole picture: at Incize, they help 17 companies – including wafer suppliers, foundries and fabless – see that big picture, especially in measurement, characterization and modeling for RF. For wafer suppliers, they do very high-power and very precise on-wafer testing to determine things like intermodulation distortion and substrate interference. For foundries, their specialty is in RF switches, for whom they do harmonics testing and thermal noise management. With those insights, Incize foundry customers have drastically increased the performance of the RF chips they’re manufacturing on trap-rich, high-resistivity SOI wafers. Meanwhile, Incize is also preparing PDKs for future potential substrate generations including GaN-on-Silicon, silicon-on-porous, and new contactless testing techniques for piezoelectric-on-insulator (POI – used in filters in 4/5G). “There’s a really big business opportunity for RF-SOI,” concluded Emam, “and room for everyone.” Cadence: SOI Technology in Intelligent and IoT/Vision/AI Systems (Jonathan Smith, Senior Director)Cadence does SOI enablement at advanced nodes. Smith shared three recent success stories. First, there’s the Musca-S1 test chip they did with Arm, Samsung and Sondrel this past spring. Second, there’s the Tensilica DSP for automotive vision on GlobalFoundries’ 22FDX, which uses 1/10th of the power of existing solutions and was demonstrated at CES. And finally there’s the i.MX line from NXP. In recent news, there’s a new version (18.1) of Virtuoso RF. Though it’s been on the market for 30 years, they’ve added advanced methodologies so that system design and analysis are on the same platform. They’ve also announced National Instruments’ analysis solver, the Clarity 3D solver for next-gen 3D solutions, the integration of multiple electromagnetic (EM) solvers, and advance SiP options. Silvaco: Xena-IP Management Infrastructure for the SOI Ecosystem (Babak Taheri, CEO)Every multi-core SoC today has as many as 200 IPs, if not more. How do you manage that? Tracking and traceability of IP is complicated but important. For IP providers, how do they track where its being used? And for IP consumers, they need to know what they’ve used and where. What’s required is an IP management system to keep track of the different functions and different concerns. Today’s tracking systems don’t talk to each other. Silvaco’s Xena IP management solution organizes all IP data, accounts, products, contracts, devices, support, compliance and reporting. For compliance in particular, they do IP “fingerprinting” and “DNA analysis”, which they’ve patented. The fingerprint is a digital representation of the IP: it’s not just software. It is secure, and can’t be reverse engineered. It’s not a tag: a tag is inserted into the IP, whereas fingerprints are extracted. DNA analysis flags discrepancies and quickly identifies where they are and which files to look in. Xena works in the cloud, enterprise systems or hybrids. The SOI ecosystem will be hearing a lot more about this. ~~ Please note that the China event presentations are all available on our website to anyone whose company or organization is a member of the SOI Consortium.

The 2019 International RF-SOI Workshop in Shanghai was packed to overflowing, with over 500 attendees, noted SOI Consortium Chairman Executive Director, Carlos Mazure. There were 16 presentations over the course of the day – every one of them excellent – so it will take two posts to cover them all. We covered Danni Song's compelling keynote in a previous post – see it here. In this post, we’ll cover the remaining keynotes and the morning session, which was dedicated to 5G deployment. In the next post, we’ll cover the afternoon sessions, which were dedicated to the China RF-SOI ecosystem, and the RF value chain. PDFs of the presentations are not yet posted, and then they will only be available to those whose companies belong to the SOI Consortium. But we’ve summarized them all for you, so read on! KeynotespSemi: 30 Years of RF-SOI – Past, Present and Future (Jim Cable, Chairman and CTO, pSemi (a Murata company))The keynote by RF-SOI legend Jim Cable chronicled his always-innovating journey from digital to RF via sapphire then SOI. (Cable's work was recognized in an award that evening.) His original vision back in the early days was for a RF front-end module (FEM) + CMOS transceiver. At the time, doing it on sapphire (an insulator) rather than bulk made it much easier, as sapphire eliminated the non-linear capacitances. That was the beginning of their UltraCMOS technology, and though it did very well, sapphire was only available in 6” wafers. So pSemi (or Peregrine, as it was known at the time), engaged with Soitec on bonded-SOS. “It was a killer technology, and the marketshare we won was staggering,” he recalled, and helped convince Soitec RF-SOI was worth looking at. The goal is to handle high RF power levels: you can use SOI to handle higher voltages than you'd think were possible. They added an invention they called HaRP, that dealt with accumulated charges and enabled them to hit the linearity specs on silicon. With that, he explained, they came to completely dominate the switch industry. UltraCMOS evolved, getting 60% smaller with 20x better linearity – but now of course you have 50 switches, not six. He heralded the great partnership they have with GlobalFoundries, noting, “We were pioneers in this field.” In fact, in 2017 they were in the top 10 for IP generation in semiconductor manufacturing. Now comes mmWave, where he says, “We see everything we believed and more.” They're currently sampling an 8-channel mmWave RFFE (RF Front End). Soitec: 5G-on-Insulator: the 5th Gear In Mobile Radio (Michael Reiha, GM, Soitec)Michael Reiha's talk centered on how SOI wafer-leader Soitec is positioning itself on 5G, which, he explained, demands a wider portfolio. Soitec looked at what they could do to make 5G ready for sub-6GHz. Massive MIMO (mMIMO) is an efficient technique to improve throughput. With SOI, you can reduce the power it takes, making it a good choice for urban environments. RF-SOI is a candidate for power amplifiers, and FD-SOI is enabling more users to be added. The concept of network sharing is an opportunity for compact, low-cost filters that can meet the requirements with simpler, lower-cost, higher-efficiency filters. That's why they've just announced a new substrate called piezo-on-insulator (POI). However, total cost-of-ownership is not just how much a product costs, but how much it costs to run it.. Currently, RF and mechanics dominate the bill-of-materials, so you need to decrease the number of RF FEM components and get savings scaled with the array size. The main challenge of SOI is in efficiency, but the advantage is that it can be used in integrating digital with analog sensing and RF. Then you can use AI sensing for tracking temperature, for example, and control for 5G optimization. In short, with RF-SOI, you apply AI to the radio head, especially for things like mMIMO. And btw, he added, Soitec currently has capacity of two million wafers per year. SESSION 1 – 5G DeploymentYole: 5G is ON. Which Impact for RFSOI Technologies? (Cederic Malaquin, Technology Market Analyst)There are over a thousand 5G networks available today worldwide, said Cederic Malaquin. Adoption is accelerating, driven by 5G cloud gaming, AR/VR/XR, 5G multi-video calling and stadiums. However, carriers need better ROI. 5G should address this so that customers are better served. MIMO and carrier aggregation (CA) are the main techniques supporting network capacity and coverage improvements. 5G NR will bring more spectrum. With each generation putting more content in phones, new spectrum is happening in sub6 and mmWave. The impact of 5G on mobile phones is huge in terms of both content and complexity. Some phonemakers (like Apple and Samsung) are moving towards increased integration. Others (like Huawei) are going more for discretes. Yole sees tuners, switches / LNA as addressable by RF-SOI, but they are less convinced about power amplifiers. They also see SiP (system in package) as prevailing over integration. The 5G mobile and base station markets will really build up in 2022-25. RF-SOI will remain the mainstream technology for switches and antenna tuners through at least 2025: they don't see anything else replacing it. There is still increasing demand for 8” wafers. 12” wafers growth comes from integrated switch/LNAs, which comes from the Tier 1's. In the front-end space, Murata leads in dollars by far, followed by Skyworks and others. Though mmWave is not yet clear, there are opportunities for RF-SOI. ST: 5G Deployment Driving RF and SOI Technology Opportunity (Laura Formenti, Sr. Director)STMicroelectronics has a long history in RF-SOI, noted Laura Formenti, dating back to 2000 when they started collaborating with Soitec and Leti. An IDM, ST also offers foundry services. For 5G, their foundry offering includes H9SOIFEM, C65SOIFEM and SOI mmW for high-performance analog, dedicated RF processes for RF switches, LNA, PA plus RFFEM. Then they have FD-SOI for RF, mixed signal and digital integration. From antennas to transceivers there's an opportunity for full integration. For infrastructure, it depends on the customer preferences. 12” C65SOIFEM was introduced in 2019, and 12” SOIMMW will be introduced in 2020. Both their fabs at Crolles and Rousset, France, are in production. H9SOIFEM is for 4G and 5G sub-6GHz RF FEMs, enabling monolithic integration of the PA, LNA and switches, which is especially good for wifi. The C65SOIFEM is high-performance. Panel: 5G Deployment in China, Jeffrey Wang, CEO, Simgui Technology, moderatorWith Danni Song (China Mobile), Jim Cable (pSemi), Peter Rabbeni (GF), YangYang Pen (SmarterMicro), Paul Hurwitz (TJ), Michael Reiha (Soitec)Q: Why sub-6GHz and not mmWave?Danni Song said its a question of available spectrum. In sub-6, you get the same level of coverage with fewer base stations; also, sub-6 is much more mature. When will mmWave be ready? It depends. In the US, yes, but in China the spectrum allocation for mmWave has not yet been done. So it's a wait and see for the industry to be ready. Peter Rabbeni agreed, adding that in the US sub-6 is crowded and conflicts with military bands. Paul Hurwitz added that mmWave is for fixed wireless access. Michael Reiha added that mmWave has advanced a lot even in the last few months (Verizon in Washington, DC, for example), so there is momentum.Q: Does China lead in the sub-6GHz opportunity?Jim Cable said that at pSemi they have two business models: mobile and infrastructure. He sees massive MIMO in base stations as huge (though in mobile their role is more supporting Murata). Peter Rabbeni added that they're working with innovative partners in China, and that GF also offers skills in services and packaging. Yangyang Peng sees big opportunites with 5G for SmarterMicro and China. Paul Hurwitz has seen an increase in the capabilities of RF companies in China, and that the market in China moves faster than elsewhere. Michael Reiha sees China as strategic, and because there is central deployment, they can plan with the right partners.Q: Data usage will be huge – what will it cost to individual users?Danni Song said 5G phones will be expensive, but consumers want them, so we need to bring down costs and increase performance – but what about power consumption? Power needs to come down, maybe levering things like sleep mode more. For 3G 4G, she noted, they had lots of time. People are pushing hard for 5G, but there's a need for patience. Yangyang Peng said he didn't want to pay more than for 4G. In summary, Jim Cable noted that mmWave will demand huge amounts of silicon, to which Paul Hurwitz agreed, and Michael Reiha said Soitec will be ready. Everybody agreed that 3D packaging would be very important, especially for mmWave. And that's it for our coverage of the morning. Next up we'll cover the presentations given during the afternoon.

The SOI Consortium’s next annual event in Japan takes place on the 30th and 31st of October in Yokohama. Both days of the SOI Design Symposium will take place in the Yokohama Landmark Tower. The event is complimentary, however pre-registration is required – just follow the link here. Rest assured that in addition to the excellent program, the agenda provides ample time for networking.Wednesday, October 30 -- RF and ULP on SOI: IP ProductsOctober 30th showcases industry leaders with ULP IoT applications by NXP, and opportunities in the RF space by STMicroelectronics and Toshiba. The strong development of the design and EDA platform is discussed by ARM, Silvaco, Attopsemi and Dolphin. GlobalFoundries will present on their predictive reliability platform for RF, while Incize discusses the criticality of RF characterization and Secure-IC addresses to important topic of IC security.The day finishes with an overview of the SOI ecosystem by the SOI Industry Consortium. (See the full agenda here.)Thursday, October 31st -- SOI Enabling Photonics and Power InnovationWe start the day with two keynotes on High Voltage SOI electronics for automotive by NXP followed by Soitec on engineered substrate solutions. The Silvaco overview on RF modeling and SOI NB-IoT by SITRI promises to be very interesting. Then the day will offer a deep dive into Photonics touching applications with Cisco, foundry offerings with TowerJazz and GlobalFoundries, EDA with Cadence, and advanced SOI Photonic solutions by Leti-CEA. An ecosystem and market outlook by Soitec wraps-up the day. (See the full agenda here.)We look forward to seeing you there!

Specialty foundry TowerJazz is ramping a 65nm version of its RF-SOI process on 300mm wafers at Fab 7 in Uozu, Japan. To support the ramp, the company has signed a contract with long-term partner, Soitec, guaranteeing a supply of tens of thousands of 300mm SOI silicon wafers, securing wafer prices for the next years and ensuring supply to its customers, despite a tight SOI wafer market. [caption id="attachment_12108" align="alignright" width="300"] The 300mm 65nm RF-SOI process will be offered at the Uozu, Japan fab, which is operated by the TowerJazz Panasonic Semiconductor Company (TPSCo). (Photo courtesy: TowerJazz)[/caption] Five of TJ's seven fabs do RF-SOI. LNA (low-noise amplifers) are a big market driver, and with RF-SOI they can integrate the LNA with the switch, CEO Russell Ellwanter said in his lead keynote at the SOI Consortium’s 5th International RF-SOI Workshop in Shanghai (spring, 2018). BTW, that was in fact a very inspirational talk about Value Creation, and the importance of treating your suppliers with respect. He credited his company’s close relationship with RF-SOI wafer-supplier Soitec for TJ’s claim to the world’s best linearity. “We are delighted to see the strong adoption of 300mm RF SOI through this large capacity and supply agreement with TowerJazz to augment our already significant 200mm RF-SOI partnership,” said Soitec CEO Paul Boudre. “TowerJazz was the first foundry to ramp our RFeSI products to high volume production in 200mm and continues as one of the industry leaders in innovation in this exciting RF market with advanced and differentiated offerings.” According to the TJ press release (you can read it here), with its best in class metrics the TowerJazz 65nm RF-SOI process enables the combination of low insertion loss and high power handling RF switches with options for high-performance low-noise amplifiers as well as digital integration. The process can reduce losses in an RF switch improving battery life and boosting data rates in handsets and IoT terminals. It's a high-growth market, to be sure. Market researchers Mobile Experts predict that the mobile RF front-end market will reach $22 billion in 2022 from an estimated $16 billion in 2018. TowerJazz says its breakthrough RF SOI technology continues to support this high-growth market and is well-poised to take advantage of next-generation 5G standards, which will boost data rates and provide further content growth opportunities in the coming years. Customers are already getting into position. For example, Maxscend (WuXi, China), a provider of RF components and IoT integrated circuits, is ramping in this new technology. “We chose TowerJazz for its advanced technology capabilities and its ability to deliver in high volume while continuously innovating with a strong roadmap. We specifically selected its 300mm 65nm RF SOI platform for our next-generation product line due to its superior performance, enabling low insertion loss and high power handling,” said Maxscend CEO Zhihan Xu. As longtime ASN readers will know, we've been covering the evolutions of TJ's RF-SOI platforms since the beginning of the decade. It's worth noting, too, that beyond RF, TowerJazz also offers foundry customers other SOI-based processes, such as the new 0.18μm BCD SOI, a 200V SOI technology platform (announced in 2017, press release here) for motor drivers, industrial tools, electric vehicles and more. The previous generation 0.18μm SOI for automotive power management also offers exceptional area savings and is well-suited for high temperature operation. Back in 2014, here at ASN we did a great interview with TJ SVP Dr. Marco Racanelli about when and why they use SOI – and while processes have advanced, the basic drivers are still there, so it's a still a good read. And finally, designers will want to know that the TJ Multi-Project Wafer (MPW) Shuttle Program offers the 65nm RF-SOI process, as well as other SOI-based processes. See the website for scheduling and details.

“GlobalFoundries, TowerJazz, TSMC and UMC are expanding or bringing up RF SOI processes in 300mm fabs in an apparent race to garner the first wave of RF business for 5G, the next-generation wireless standard,” writes Mark Lapedus of Semiconductor Engineering. His recent piece, RF-SOI Wars Begin, explains why demand across the supply chain is currently tight. Rest assured, the supply situation is being addressed fast. By next year, 300mm-based RF-SOI manufacturing (vs. 200mm) will increase from 5% to 20%. But with insatiable end-user demand for greater throughput, overall RF-SOI device demand is increasing in the double-digit range, so 200mm-based manufacturing is also expanding fast. [caption id="attachment_11905" align="alignleft" width="300"] The front-end modules in all smartphones are built on Soitec's RF-SOI wafer technology. The most advanced, for LTE/LTE-A, are built on Soitec's RFeSI-SOI wafers, which have four layers to meet the demands of devices with high linearity requirements. (Courtesy: Soitec)[/caption] SOI wafer manufacturer Soitec has 70% of the RF-SOI wafer market share. The other RF-SOI wafer manufacturers – Shin-Etsu, GlobalWafers and Simgui – all use Soitec's RF-SOI wafer manufacturing technology. This is an excellent, comprehensive piece, that clearly explains the complexities of the markets, the devices, the manufacturing and the supply chain. It's a highly recommended read. BTW, the SOI Consortium is organizing a 4G/5G SOI supply chain workshop during Semicon West (July '18). Sign up or get more information on that under the Events tab here on the consortium website. Of course, here at ASN, we've been covering RF-SOI for over a decade. You can use our RF-SOI tag to access most of the pieces we've done over the years.