Callum Bailey - 3D Printing of Polymer-Bonded Magnets

Session 8: Direct Write & 3D Printing I

3D Printing of Polymer-Bonded Magnets Using a Combination of Extrusion Direct Write and Stereolithography Methods
Wednesday, February 14, 2018
10:50 AM - 11:10 AM

Polymer-bonded magnets have recently gained popularity as a novel magnet manufacturing technique due to its low-cost, design freedom, and magnetizing patterns. The maximum energy product of polymer-bonded magnets is generally lower than that of sintered magnets. However, the fabrication of polymer-bonded magnets does not require high sintering temperature and thus can be more cost effective. This presentation reports the use of a combination of direct write (DW) and stereolithography 3D printing methods with appropriate process controls to fabricate polymer-bonded magnets at room temperature. Additionally, the presentation will describe and discuss the ink formulation for controlled printing of conformal and 3D magnets. The performance of 3D-printed magnets will be presented and compared to those produced from other manufacturing methods.


Speaker's Biography

Callum Bailey is an additive manufacturing research engineer at United Technologies Research Center. He has a master’s degree in chemistry from the University of Oxford and a master’s degree in electrical engineering from the University of Texas at El Paso. From 2008 to 2014, he worked as a research chemist in the petrochemicals division of French oil multi-national Total, specializing in materials science and industrial automation. From 2014 to 2016, he worked in the W.M. Keck Center for 3D Innovation at the University of Texas at El Paso, specializing in creating software to control multi-process 3D printers capable of printing multi-functional electronics in situ.



Callum Bailey
Research Engineer
United Technologies Research Center